Soldering basics

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Guide details
Topic Skill
Applies to Both
Difficulty Easy
How often —
Tools needed Temperature-controlled soldering iron
Solder
Flux
Brass tip cleaner
Safety glasses
Fume fan

Soldering joins wires and parts with melted metal (solder). It's the key skill for most board and wiring repairs.

What you need

  • A temperature-controlled soldering iron. Cheap uncontrolled irons make soldering much harder.
  • Solder: for older arcade and pinball boards, leaded rosin-core solder (63/37 or 60/40) is easiest to work with. Lead-free solder works too but needs more heat.
  • Flux helps solder flow and makes better joints.
  • A brass tip cleaner or damp sponge.
  • Safety glasses and good ventilation. A small fan to move fumes away from your face helps.

Temperature

Around 330–370 °C (625–700 °F) works for leaded solder. Lead-free usually needs a bit hotter. Too cold makes dull, lumpy joints. Too hot can lift pads off the board.

How to make a good joint

  1. Tin the tip: melt a little solder onto the clean, hot tip so it's shiny.
  2. Heat both parts at once: touch the tip to the board pad and the wire or part lead.
  3. After a second or two, feed solder into the joint, not onto the iron tip.
  4. Use just enough solder to flow around the lead and cover the pad.
  5. Remove the solder, then the iron. Don't move the part until it cools.

A good joint is smooth and shiny and shaped like a small volcano or cone. A bad (cold) joint looks dull, grainy, or balled up.

Reflowing cracked joints

A very common arcade and pinball repair. Heat and vibration crack solder joints over time, especially on connector pins and large parts. Look for thin rings around the pins. To fix: add a little flux, heat the joint, and add a small amount of fresh solder.

Safety

  • The iron is hot enough to burn instantly. Always return it to its stand.
  • Wash your hands after using leaded solder, and don't eat while soldering.
  • Work on unplugged, discharged equipment only. See Before you open a machine.

Next steps